Custom Foam Inserts
Custom case foam, fitted to your equipment.
Custom interiors with XPE as our preferred starting point and other foams selected for your application. Start with a design file or simply an equipment carrying need; we cut, bond layers and fit the interior at our own facility.
- Cutting tolerance
- By drawing and material
- Sheet thickness
- Selected for the layout
- Number of Layers
- Planned for the requirement
- Sample Lead Time
- Agreed for the project
Project scope
An interior layout for your existing case or a new project.
Sevecen prepares custom foam inserts and layouts for carrying equipment and accessories together. For an existing case we assess usable interior space; for a new project we consider the equipment inventory and shell selection together.
Why It Matters
The interior is part of the protection.
Impact, vibration and uncontrolled movement inside a case can damage equipment. A suitable foam layout helps reduce these risks. Protection must be assessed together with the outer shell, equipment sensitivity and handling conditions.
If you have a design file, we plan cutting from it. If you have no drawing yet, we develop the dimensions and layout together. Cutting the foam, bonding the layers and fitting the insert into the bag or case are parts of the same production process.
Product example
Different shapes in one foam layout
This custom-cut foam example brings separate rectangular and circular recesses into one layout. Small cutouts alongside some recesses illustrate why space for the component and space to grip it need to be considered together.
Applying it to your project
For your layout, each component's dimensions, weight and removal sequence are assessed individually. Share the case model or usable internal dimensions so we can plan recess depths and any layers within that space. Foam type and thickness are also selected around your equipment's requirements.
Try this with the sample: Insert all components together. Check whether each can be removed without taking out its neighbours, whether finger access is sufficient and whether the lid closes. Suitability for your equipment is established using its actual dimensions.
Material
We start with XPE; your application guides the choice.
- XPE
XPE Foam
Closed-cell structure, low weight and suitability for cutting and layered fabrication make XPE our preferred starting point for inserts.
Our preferred starting point
- EVA
EVA Foam
A foam option assessed against the desired surface feel, equipment contact areas and layout.
Density and thickness selected together
- EPDM
EPDM Foam
An option assessed against the material specification and properties required by the application.
Material selection around requirements
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Other foams
We can also work with XP, mattress-type and other technical foams. Share your material code if specified, or let us select it together.
Options extend beyond this list
Process
From dimensions to cavity in four steps.
- 01
Requirements Analysis
We assess the equipment dimensions, weight, fragility and use case together.
- 02
Design & Sample
We design the cavity layout and sewing plan, then produce a physical sample for approval.
- 03
Pattern & Cutting
Foam and fabric are cut to the approved dimensions and layout. Tolerances are agreed for the material and project conditions.
- 04
Production & Inspection
Series production is completed in our own facility, with every batch individually inspected.
Quotation preparation
Prepare these details for your project.
- Existing case make/model, internal dimensions, base and lid depth
- Dimensions, quantity, weight and photographs of equipment and accessories
- Access order and areas available for gripping each item
- Required number of sets, use environment and any technical specification
Start with the information you have. Missing dimensions and technical details can be clarified during the discussion.
Request a foam insert quoteQuestions before you choose
Can a foam insert be made for my existing case?
We first review the interior dimensions, corners, lid and base depth, then assess whether the equipment can be arranged within that space. Start with the case model and an open-lid photograph.
Do I need a technical drawing for a quotation?
A dimension list and photographs from several angles are enough to start the discussion. Additional drawings, measurements or a physical equipment review may be needed where geometry or critical areas remain unclear. Production dimensions are confirmed separately.
How are foam type and thickness selected?
Equipment weight, contact surfaces, available space and use conditions are assessed together. Material, layers and clearances are selected for the project. Antistatic or specific resistance requirements are verified against the relevant material documentation and application.
Contact
Share your dimensions,let us plan the interior.
Share your drawing if you have one; otherwise, tell us what you need to carry. We can define the material and layout together. Sample scope, fee and timing are agreed in the project quotation.
- Address
- İvedik OSB Mah. 1455. Cadde No: 12,
Ostim / Ankara - Business Hours
- Monday – Friday,
08:30 – 18:00 - First response
- Within 2 business days.Sample and final quotation timelines are agreed according to your project scope.